2025/08/07
To effectively reduce failures in organic fertilizer production lines, consider the following:
1. Strictly Adhere to Operating Procedures: Train operators to ensure they are familiar with the operating procedures of organic fertilizer equipment to avoid equipment failures caused by misoperation. Strictly adhere to operating procedures to prevent and avoid destructive operations and overloading.
2. Regular Maintenance and Inspections: Perform a comprehensive inspection daily before starting the machine, focusing on the transmission system, turning gears and bearings, and electrical systems. Develop a periodic maintenance plan, including monthly basic maintenance, quarterly precision calibration, and annual comprehensive overhauls.
3. Correct Design Defects: Correct design, engineering, and manufacturing defects in organic fertilizer equipment and proactively repair and improve them. Timely update organic fertilizer equipment and technology, adopting more advanced and stable equipment and technologies to improve equipment reliability and stability.
4. Prevent Human Damage: Prevent deterioration, damage, and destructive maintenance. Control any abnormal external conditions to avoid accelerated aging of organic fertilizer equipment. 5. Establish fault records and archives: Record every fault, including the cause, resolution, and maintenance personnel. This helps better understand the equipment's operating status and provides a reference for preventing similar failures.
6. Strengthen equipment management and supervision: Establish a comprehensive management system to monitor and record equipment operating conditions in real time. Strengthen equipment supervision and inspection to ensure it is always in good operating condition.
These measures can effectively reduce organic fertilizer equipment failures and improve equipment efficiency and production capacity.