In roller press granaultor produciton lines, the core of reducing labor costs lies in minimizing manual operation, simplifying procedures, reducing downtime, and lowering labor intensity. This is achieved through equipment optimization and process upgrades, resulting in less-manned and automated production.

First, promote automated batching systems to replace traditional manual weighing and feeding. Using quantitative batching, screw conveyors, and automatic metering devices ensures precise and controllable raw material ratios, eliminating the need for multiple operators and significantly reducing manual input in batching and feeding. This also avoids finished product defects and rework waste caused by human error.

Second, optimize the feeding and conveying processes to achieve automated material transfer. Configuring appropriate conveyors and elevators in each stage of fermentation, crushing, mixing, granulation, screening, and packaging eliminates the need for manual shoveling and transporting. Installing anti-blocking and anti-bridging devices at key locations reduces the frequency of manual material clearing and clogging, minimizing high-intensity physical labor and reducing the number of workers required.

Third, improve the continuous operation capability of equipment to reduce manual maintenance. The fertilizer roller press granualtor prioritizes stable operation of the roller skin and hydraulic system. Equipped with an automatic return system, defective materials are automatically recycled for re-granulation, eliminating the need for manual sorting and transfer. Regular lubrication and maintenance reduce downtime and the number of maintenance and operating personnel.

Fourth, centralized control and a user-friendly interface enable one-person management of multiple machines. The entire production line uses a centralized control cabinet with one-button start/stop and operation, making it simple and easy to understand, reducing reliance on skilled workers. A single person can monitor the entire line, reducing staffing requirements.

Finally, simplified on-site management reduces auxiliary labor. Standardized operating procedures and automated packaging and sewing equipment reduce manual labor in packaging and palletizing. Full automation from ingredient preparation to finished product delivery improves production efficiency, significantly reduces labor costs, and enhances the economic benefits of the production line.