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What is the granulation efficiency of a fertilizer roller press granulator?

2025/12/22

 The granulation efficiency of a fertilizer roller press granualtor varies considerably, primarily depending on the equipment model and specifications, the suitability of the raw materials, and the supporting processes of the roller press granualtor production line.

When the raw material moisture content is controlled within the optimal range of 10%-20%, the equipment is less prone to clogging, the finished product qualification rate is high, and it can maintain a stable and efficient operating state. If the raw material moisture content is too high or too low, it will lead to poor discharge and a decrease in the granulation rate, directly reducing granulation efficiency. In addition, a complete raw material pretreatment (crushing, conditioning) and subsequent screening and recycling system can further improve the continuous operation efficiency of the entire machine.

Based on actual production data, a double-roller extrusion granulator with a diameter of 800mm, when processing a mixture of chicken manure and straw with a moisture content of 15%, has a stable single-machine hourly capacity of 8-10 tons, a granulation rate of over 90%, and can operate continuously for 8 hours without significant malfunctions. However, if the raw materials are not sufficiently crushed (with more than 10% of particles larger than 3mm), even with the same equipment model, the hourly capacity will drop to 6-7 tons.  Furthermore, due to increased roller surface wear, the machine needs to be stopped for cleaning every 4 hours, reducing the effective operating time by nearly 20%. For production lines equipped with automatic feeding, online moisture monitoring, and material recycling systems, the raw material moisture content fluctuation can be controlled within ±2%, increasing the equipment utilization rate in the granulation process to over 95%. Compared with traditional production lines that rely on manual control of raw materials, the overall daily capacity is increased by about 30%.