2025/12/12
The core development trend of organic fertilizer disk granualtor machine technology is intelligent and precise control, multi-scenario adaptation and upgrading, green and energy-saving optimization, comprehensively adapting to the needs of agricultural green transformation and large-scale production of disc granulation produciotn lines.
1. Intelligent Upgrading: Equipped with IoT and sensor systems, it monitors core parameters such as material humidity, temperature, and particle size in real time, automatically adjusting the disc rotation speed, inclination angle, and binder spraying amount, reducing product moisture content fluctuations from ±3% to ±0.5%, and increasing particle roundness by 40%.
2. Integrating AI algorithms and remote operation and maintenance technology, it can predict equipment failures in advance and even predict granulation effects based on raw material composition, reducing manual intervention and downtime losses. The proportion of intelligent equipment is expected to reach 65% by 2026.
2. Structure and Function Optimization: Modular integration of processes, introducing a disc + extrusion two-in-one model, which can automatically switch modes to adapt to materials with different moisture content, achieving a granulation rate exceeding 95%, reducing energy consumption per ton by 28%, and simultaneously adapting to more than 12 types of diverse raw materials (livestock and poultry manure, straw, kitchen waste, etc.).
3. Deepening Green and Energy Saving: Energy consumption optimization, introducing waste heat recovery technology, and using variable frequency motors, reducing overall energy consumption by more than 40%. Some models can save 15 cubic meters of natural gas per ton of product, meeting low-carbon production requirements.
5. Full Industry Chain Collaboration: Deeply linked with front-end fermentation, back-end drying, screening, and packaging processes, achieving full-process data collaboration through an intelligent platform, avoiding capacity mismatch, and increasing the finished product qualification rate to 99.2%. Combined with blockchain traceability technology, it records data such as raw material sources, granulation parameters, and nutrient content, enabling product quality traceability and enhancing product market competitiveness.
